The three documents
| Step | Document | What it holds | Moves stock? |
|---|---|---|---|
| 1 | Bill of material (BOM) | The recipe: the finished product and the quantity it makes, the raw materials, the fixed costs and the by-products | No |
| 2 | Production order | A plan: make this many of the product from this BOM | No |
| 3 | Production journal | What you actually made: the quantities, machine, costs | Only when approved |
Each of the three is approved before the next can use it: a production order is made from an approved, unlocked BOM; a production journal is made from an approved production order. The journal's own approval is the quality check: you say how many units passed, and the stock moves.
- Write the recipe
- Plan the run
- Record the production
- Check the quality and approve
What production does to stock
At the journal's approval:
- the raw materials go out of their warehouses (their stock value leaves first in, first out, like any goods that go out);
- the finished goods come in to the journal's warehouse: the approved quantity, valued at the cost the journal worked out when it was saved (raw materials at their average cost, plus fixed costs, less by-products) shared over the quantity produced;
- the by-products come in at the value you gave them.
The rejected quantity does not come into stock: its cost is lost from the stock value. See What production changes in stock and in the books.
Before you start
Production needs set-up: approval for the BOM and the production order, numbering series, cost centres, machines, and the products and their stages (Set up production). Without approval switched on and an approver, a BOM stays Unapproved and cannot be used.
Reports
Five reports cover production: the bills of material, the journals, the finished goods costing, the quality-pass details and the raw material consumption (Production reports).
Common questions
Can we record production without a production order?
No. A production journal is made from an approved production order, and the order from an approved bill of material. Set up the bill of material once; after that each run needs only an order and a journal (Production order).
We made some goods outside Penahak's production screens. How do they come into stock?
With a Stock adjustment and the reason Finished goods receive, at the rate they cost you. It moves stock only, like production itself (Adjust stock: counts, damage, expiry and write-offs).